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High temperature die-casting mold temperature machine

The main goal of mold temperature control is to heat the mold to the required working temperature and stabilize the mold temperature at the working te

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Overview of High Temperature Die Casting Mold Temperature Machine

The high-temperature die-casting mold temperature machine is a specialized mold temperature machine for high-temperature die-casting, mainly used for magnesium alloy die-casting, aluminum alloy die-casting, and zinc alloy die-casting. The temperature requirements for the mold surface are relatively high, so the control temperature requirements for the mold temperature machine are also relatively high. Currently, the highest control temperature of the mold temperature machine is 350 degrees. We call this type of mold temperature machine the high-temperature die-casting mold temperature machine, also known as the 350 degree die-casting heat transfer oil furnace. High temperature die-casting mold temperature machine is also a type of mold temperature machine, mainly used in alloy die-casting production. It is used in conjunction with die-casting machines and is one of its important production equipment. Controlling the temperature is an important challenge in alloy die-casting. Only by controlling the temperature can we maintain deformation and ensure the quality of the molding. As long as the enterprise manufacturers supplement with reasonable die-casting processes and safety systems, and cooperate with our high-temperature die-casting mold temperature machine and mold temperature machine, the efficiency of die-casting will be greatly improved.

Function of high-temperature die-casting mold temperature machine

basic function		Optional Features
✅	Display of outlet and return water temperature	🉑	Multi point temperature control, customizable units
✅	Heating power adjustment	🉑	RS485 communication enables automated management
✅	Automatic exhaust upon startup	🉑	PLC control, high reliability, strong anti-interference ability
✅	Computer PC board self optimizing microprocessor, PID automatic adjustment, simple operation	🉑	Timed power on/off and cooling function
✅	Hot water BY-PASS pressure relief circuit	🉑	Blowing up the return water function
✅	Adopting stainless steel integrated molding pipeline to reduce pipeline and rust scale	🉑	Explosion proof design for electrical control cabinets and pipelines
✅	The electric control box is detached from the main body, with good insulation effect and long service life of the electrical appliances
✅	Imported electrical accessories: WEST, ABB, CARLO, LS, SCHNEIDER, SIEMENS, OMRON, etc
✅	The safety protection and fault display system is complete, and maintenance and upkeep do not require professional personnel

Advantages of high-temperature die-casting mold temperature machine

🔰 Safety and Environmental Protection 🔋 Efficient and energy-saving 💎 Excellent quality 🎯 High precision

The high-temperature die-casting mold temperature machine, as the name suggests, refers to a device that controls the temperature of die-casting molding, including heating, cooling, and constant temperature functions. The heat exchange of die-casting models can be considered as going through the following process: in each injection cycle, the heat is in a quasi equilibrium state, and the heat emitted by the mold and the heat carried by the heat transfer oil in the mold temperature machine is balanced with the heat transferred from the liquid metal to the mold and the heat emitted by the cooling of the casting. Heat is dissipated to the surroundings through thermal radiation and conduction, and then transferred to the template through thermal conduction. The main goal of mold temperature control is to heat the mold to the required working temperature and stabilize the mold temperature at the working temperature. After achieving the above goals, it will produce some effects, such as shortening the die-casting cycle, ensuring stable casting quality, and extending the service life of the mold.
The high-temperature die-casting mold temperature machine has a working temperature of up to 350 degrees, high temperature control accuracy, fast thermal conductivity, and high energy efficiency. The advantages are a wide temperature control range, good thermal stability, compact structure, fast temperature rise and fall speed, and precise temperature control. In addition to preheating, the die-casting mold temperature machine also has cooling function. It can completely replace the original method of water cooling, which is safe and reliable, especially with complete protective measures, making it more comfortable for you to use. The use of high-temperature die-casting mold temperature machine can reduce the preheating time of the mold, improve the surface quality of the finished product, and enable fully automated production. Xingde die-casting special mold temperature function can effectively ensure the quality stability of die-casting. Using imported accessories, PID automatic adjustment, temperature control accuracy can reach ± 1 ℃, safe and energy-saving! (Single) Xingde Machinery absorbs advanced technologies from both domestic and international sources, optimizes European design concepts, and offers a complete range of die-casting mold temperature machine models at competitive prices! The high-temperature die-casting mold temperature machine has more than 15 safety protection systems, using stainless steel pipelines to reduce rust and save energy! Imported first-line brand accessories, low failure rate and high stability of die-casting mold temperature machine!

🔰 Safety and Environmental Protection

🔋Higheffectenergy conservation

💎 Excellent quality

🎯 High precision

havePhase sequence, pressure, liquid level monitoring, overload and overtemperature alarm, automatic power-off and low-pressure dry burn protectionWait, make sure it is safer during use. The medium is fluids such as water and thermal oil, which are heated by electric energy and are environmentally friendly and pollution-free.

Seamless pipelineOptimize design, reduce pipe resistance and dirt, and then go throughSpecial insulation treatmentThe heat transfer property of the fluid itself is fast, so it can be reusedSpecial heating tubeHigh thermal efficiency, faster heating speed than ordinary, energy-saving.

Adopting Swiss ABB Carlo， Crydom in the United States, WEST in the United Kingdom, Schneider in France, SIEMENS、 SPECK and others from Germanyimport brandAccessories, the entire system can achieve PID regulation for heating and cooling. Optimize production processes and obtain quality system certifications such as ISO9001 and CE to ensure product quality.

The choice of mold temperature depends on the properties of the material, the size and shape of the product, and the mold structure, especiallyControl accuracy. The mold temperature directly affects the filling of the melt and the cooling of the product, and is an important factor in determining the molding cycle and product quality. Xingde'sAccuracy controlled within ± 1 degreeEnsure the improvement of finished product quality and automated production.

The function of high-temperature die-casting mold temperature machine‍

The high-temperature die-casting mold temperature machine is mainly used for magnesium alloy die-casting, aluminum alloy die-casting, and zinc alloy die-casting. The temperature requirements for the mold surface are relatively high, so the control temperature requirements of the mold temperature machine are also relatively high. Currently, the highest control temperature of the mold temperature machine is 350 degrees. We call this type of mold temperature machine a high-temperature die-casting mold temperature machine, also known as a 350 degree die-casting heat transfer oil furnace. High temperature die-casting mold temperature machine is also a type of mold temperature machine, mainly used in alloy die-casting production. It is used in conjunction with die-casting machines and is one of its important production equipment.

The function of the high-temperature die-casting mold temperature machine is to heat or cool the mold and maintain its working temperature, ensuring stable quality of injection molded parts and optimizing processing time. In the die-casting industry, the temperature of the mold plays a decisive role in the quality and time of die-casting. Die casting involves injecting high-temperature molten metal into the die casting cavity, followed by cooling and forming, resulting in complete die cast products. During this process, there is a significant temperature change in the die-casting mold, which requires temperature control through external equipment. The die-casting temperature is controlled at different stages with different requirements. If the temperature is too low during preheating during die-casting molding, the metal melt will solidify prematurely and the number of defective products will increase. If the temperature control during die casting is too low, the internal structure of the entire casting will become relatively loose. During the process of die-casting, as the number of injections increases, the temperature of the die-casting molding will gradually rise. At this time, a high-temperature die-casting mold temperature machine is needed to effectively control the temperature. If the temperature of die-casting continues to rise, it will cause the die-casting metal to stick to the mold, increasing the difficulty of unloading. At the same time, excessively high die-casting temperatures can cause the mold body to expand, thereby affecting accuracy. Only by controlling the temperature within a reasonable range can the success rate of the entire die-casting process be better ensured. In addition to preheating, the high-temperature die-casting mold temperature machine also has cooling function. And the temperature control accuracy reaches ± 1 ℃, which can completely replace the original simple water cooling method and die cast better products.

Principle of High Temperature Die Casting Mold Temperature Machine

The working principle of the high-temperature die-casting mold temperature machine is to use electric heating to raise the temperature, and use (thermal oil or water) as the heat transfer medium. It operates in a closed-loop system at low pressure and high temperature, directly releasing heat to achieve the purpose of providing heat transfer. After delivering thermal energy to the mold, the forced liquid phase circulation method is used to heat → circulate → heat transfer → circulate → heat → heat transfer, and so on. The main control object is the temperature of the heat transfer medium, which must ensure stable, uniform, gentle heating and high-precision temperature control, and can operate at lower pressures. At the same time, there must be safety monitoring and protection devices. The heat exchange channel of the mold, together with the circulating oil pump, valve, pipeline, heater cooler and other components of the die-casting mold temperature machine, forms a complete thermal oil circulation path. Except for the mold, other components are insulated and heat-treated. The high-temperature oil pump sucks the heat transfer oil into the circulation path, and the control system of the high-temperature die-casting mold temperature machine controls the heat transfer oil to circulate at the required temperature. When the oil temperature is lower than the set temperature, the heating system heats the heat transfer oil and raises the oil temperature to the set temperature; When the oil temperature is higher than the set value, open the cooling water control solenoid valve to reduce the oil temperature to the set temperature. In this system, PID is used to automatically control a certain temperature of heat transfer medium. It enters from the inlet of the heater under the working pressure of the circulating pump. The heat transfer medium gradually increases in temperature through the heating system and then flows out from the outlet, so that the mold reaches the required temperature for the process, and controls and manages the processing process.

Characteristics of high-temperature die-casting mold temperature machine

High temperature die-casting mold temperature machine with computer touch control and separate electrical control, easy to operate and understand.
The temperature control table adopts Japanese OMRON and RKC microcomputer dual group P I. D control, trigger type internal storage automatic calculation, accurate and reliable, saving more than 35% electricity.
Automatic exhaust function upon startup.
The safety protection and fault indication system is complete.
Using imported advanced components, FUJI from Japan OMROU、 Schneider from France, SIEMENS from Germany, ANLY from Taiwan, etc.
Stainless steel one-piece molding, small tube donation, evenly cooked.
Functions such as suction mold oil return and full negative pressure operation.

High temperature die-casting mold temperature machineThe series of die-casting mold temperature machines, including high-temperature die-casting special mold temperature machines, high-temperature aluminum alloy die-casting mold temperature machines, and high-temperature alloy die-casting mold temperature machines, use working temperatures up to 350 degrees, adopt advanced process design, high temperature control accuracy, fast thermal conductivity, and high energy efficiency.

模温机原理图

Application of High Temperature Die Casting Mold Temperature Machine Industry

✅	Plastic and rubber industry	Hot pressing, rolling, extrusion, vulcanization forming
✅	Petroleum and Chemical Industry	Aggregation, condensation, distillation, melting, dehydration, forced insulation
✅	oil industry	Temperature control and heating of reaction vessels for fatty acid distillation, oil decomposition, concentration, esterification, vacuum deodorization, etc
✅	synthetic fiber industry	Aggregation, melting, spinning, stretching, drying
✅	Textile printing and dyeing work	Heat setting roller heating, drying room heating, heat capacity dyeing
✅	Nonwoven industry	non-woven fabric
✅	Pharmaceutical industry, feed industry	bake
✅	Paper industry	Dry and corrugated paper processing
✅	wood industry	Multi laminated board, fiberboard pressure forming, laminated board heating, hot pressing board heating, hydraulic press temperature control, wood drying
✅	Building materials work	Drying gypsum board, heating asphalt, and curing concrete components
✅	Machinery industry	Spray painting, printing drying, die-casting
✅	food industry	Oven heating, sandwich pot heating
✅	Air conditioning industry	Heating for industrial plants and civil buildings
✅	Road construction industry	Asphalt melting and insulation
✅	Light industry, raw material processing, electronic products	Production lines for ink, laundry detergent, lithium batteries, LED lights, etc
✅	electroplating industry	Galvanized, chrome plated
✅	Printing	Dyeing temperature control, drying
✅	Other industries that require heating and constant temperature

高温压铸模温机

Service process of high-temperature die-casting mold temperature machine

💯 Xingde Machinery provides you with efficient and thoughtful service experience, solving your temperature control problems! 💯

◆ Professional and technical personnel conduct research to comprehensively understand the actual needs of customers ◆ Free consulting services and feasible technical selection plans ◆ Coordinated on-site inspections to confirm models ◆ Nationwide door-to-door delivery, strong freight logistics support ◆ Logistics tracking to ensure timely delivery ◆ Irregular customer follow-up, tracking after-sales service ◆ One year warranty for the entire machine, lifelong maintenance and upkeep!

📞 technical advice

📝 scheme design

💰 Cooperation negotiation

🔧 Customized production

🚚 Logistics delivery

👨 Installation and debugging

🏫 Technical training

📅 life service

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